Compressed air filter installation principles.

Compressed air filter is specially designed to solve the compressed air system with severe oil, water and dust. Compressed air filter is an essential filter equipment to improve the quality of factory or laboratory instrument gas. The brand filter has 12 kinds of new equipment of patented products, which include upper cover, middle shell and lower shell. Two aluminum barrels are connected to form a first filter chamber and a second filter chamber, and the lower end of the lower case is connected with a drainage device through a joint, and the drainage device is provided with a floating ball.

The special filter material is set in the filter, so that the water, oil, rust and other miscellaneous items in the air can be completely filtered out during the whole compression process, and the filter efficiency can reach 99.9%.

Compressed air filter features:

100% filter out particles above 5 microns

99.9% of oil droplets are filtered out, and the concentration of oil mist is controlled below 0.1PPM

No water droplets, significantly lower the air pressure dew point, which can achieve the same effect as a cold dryer.

How compressed air filters work:

1. Carry compressed air containing harmful substances such as dust, oil, rust, and water into the first-stage filter device of the compressed air filter.

2. When the compressed air passes through the first-stage cylindrical mesh filter element, a coalescence effect will occur, larger particles will be adsorbed on the filter material, and the water will condense into larger water droplets.

3. When entering the separation chamber, the speed of the compressed air slows down, so that the particles gather again, and the water mist condenses on a honeycomb water trap again.

4. The water carrying impurity particles flows along the bottom to the drainage device, and is discharged through the automatic or electric drainage valve.

5. More than 95% of the water droplets, oil and large particles in the compressed air have been filtered out by the first filter element, and the compressed air filtered by the first stage enters the second stage filter element.

6. When the compressed air passes through the second-stage fiber filter made of special cotton, thousands of small vortices will be generated, and the compressed air will be accelerated dozens of times. The center of the vortex is like a tornado, forming a vacuum state. The water droplets that are not filtered out in the first stage of filtration are vaporized, converted, and filtered again, and at the same time, particles as small as 5 microns are completely removed by the second stage filter.

7. Clean and dry compressed air with no dust, no rust, no oil, and no water droplets can be achieved through two-stage filtration, which ensures the normal operation of pneumatic equipment and prolongs the service life of pneumatic equipment.

Compressed air filter installation principles:

In order to maximize the effectiveness of the product, please select the correct installation position according to the site usage.

1. Please connect the air inlet and air outlet correctly according to the direction marked on the product, and be sure to install vertically.

2. When solving the problem of oil and water in branch pipelines and terminal equipment, it should be as close as possible to the terminal equipment, generally within 7.5 meters.

3. When installing the product in the main pipeline of the air compressor station, it should be at least 10 meters away from the outlet of the air compressor. The lower the temperature of the pipeline, the more suitable for installation. If the air inlet temperature at the installation location is higher than 60°C, it is recommended to install an aftercooler before the filter.

The necessity of installing a compressed air filter

Compressed air is often used as a source of energy and power because it is safe, flexible, and readily available. However, in order to reduce operating costs and improve work efficiency, it is necessary to purify this compressed air. By removing harmful substances such as water, water vapor, garbage, oil mist, and exhaust gas in the compressed air, the utilization rate of energy can be improved.

Lingyu ~ 1.0 0.01 micron precision moisture removal compressed air filter