Fix your screw air compressor

There are many ways to repair screw air compressors, but sometimes there are various faults, so it is necessary to adapt to the situation and use it flexibly. Here today I will introduce some of the most common air compressor maintenance methods.

the

The main components of the screw air compressor include: air filter, low-pressure rotor, intercooler, electronic motor, high-pressure rotor, aftercooler, transmission parts, gearbox, regulator control system, safety valve and sound-absorbing shell, etc. Common troubleshooting of screw air compressors:

Reduce air input temperature. Increase the ventilation of the air compressor room, add an exhaust hood on the roof of the air compressor room to remove heat, and control the indoor temperature not to be too high, especially in hot summer, the temperature of the air compressor room should not exceed 40 °C. Reduce the input temperature of cooling water, keep the water temperature at 18°C in winter and 24°C in summer. Increase the flow of cooling water. After calculation, the difference between the input temperature and output temperature of cooling water is 15°C, and the flow rate of cooling water is 3.7 liters/second. Clean scale or dirty deposits from the cooling water. Add detergent to the cooling water to dredge the cooling water system.

The air compressor has an oil temperature protection setting. When the oil temperature exceeds 70°C, the air compressor will shut down frequently because the oil cooler fails. Since the cooling water pipeline in the oil cooler is thin, it is not easy to clean after scaling, resulting in the failure of the oil temperature to drop. Replacing the oil cooler is expensive. After a factory experimented, after dismantling the oil cooler, soak it in detergent for one day, and then use a small water pump to pour water under pressure into the oil cooler and rinse it repeatedly, which can remove the scale. With this method, the air compressor of this unit has not replaced the oil cooler, and the oil temperature in summer can also be controlled below 60°C.

The air filter fails frequently. When the compressor starts to be used, the air filter can only be used for one month before failing. After analysis, the surrounding air environment is dirty. For this reason, add a mesh cover (pre-filter) above the air filter of the air compressor to prolong the service life of the filter.

The twin-screw air compressor trips and stops. The twin-screw air compressor can supply air normally during work, but sometimes it suddenly stops. First, check the motor part, and no obvious problems are found; then check the compressor temperature automatic protection and pressure automatic adjustment system, the temperature control part is normal.

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